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BluINFO

NVR Lifespan

For a server-based NVR with spinning drives (HDDs) in RAID-5, recording 16 / 32 / 64 cameras, the real-world lifespan is driven less by camera count and more by disk wear, RAID stress, thermals, and OS/firmware obsolescence.

Below is what you typically see in production environments, not vendor marketing.

Executive Summary (Realistic Expectations)

  • Component Typical Lifespan Notes
  • Entire NVR server 5–7 years 7 is the upper bound if well-maintained
  • Spinning HDDs 3–5 years 24/7 write workloads are brutal
  • RAID controller / HBA 5–8 years Firmware + OS compatibility limits
  • Motherboard / PSU / Fans 5–7 years Fans & PSUs often fail first
  • OS / VMS support window 4–6 years Software EOL usually forces replacement

👉 Most enterprises plan NVR refreshes at 5 years.

👉 At 6–7 years you’re in risk-acceptance mode.

Disk Drives (Primary Failure Point)

HDD Reality in Video Workloads

  • Continuous high write duty cycle
  • Large sequential writes + frequent reads
  • Elevated heat inside dense chassis
  • RAID-5 rebuild stress = silent killer

Typical HDD Lifespan

  • Drive Type Expected Life
  • Consumer SATA 2–3 years (not recommended)
  • Surveillance-rated HDD 3–5 years
  • Enterprise HDD 4–6 years (best case)

⚠️ RAID-5 rebuild after a disk failure dramatically increases failure probability of remaining disks, especially after year 3.

Rule of thumb:

If one disk fails in a RAID-5 older than 4 years, assume another will follow.

RAID-5 Specifically (Why It Shortens Practical Life)

RAID-5 is common — but not friendly to aging NVRs.

Problems Over Time

  • Rebuild times can exceed 24–72 hours on large disks
  • During rebuild:
  • All remaining disks are under maximum stress
  • Performance tanks
  • Second failure = total data loss
  • Modern disk sizes (12–20TB) make RAID-5 increasingly risky

Net Effect

  • Year 1–3: Generally stable
  • Year 4–5: Rising failure curve
  • Year 6+: Statistically unsafe without proactive disk replacement

Camera Count vs Lifespan

  • Camera count affects IO load, not calendar life directly.
  • Camera Count Impact
  • 16 cameras Lower disk IO → drives may hit full 5 years
  • 32 cameras Typical enterprise load
  • 64 cameras Heavy sustained write → earlier disk fatigue

At 64 cameras, you often see:

  • Higher thermal stress
  • Faster disk wear
  •  Earlier controller and fan failures

👉 A 64-camera NVR often ages like a 3–4 year system, even if the chassis survives longer.

Other Failure Drivers

Power Supplies

  • Usually fail before motherboard
  • 4–6 years typical

Cooling (Fans)

  • Dust + 24/7 runtime
  • 3–5 years unless replaced

Firmware & OS

  • VMS vendor stops certifying OS
  • RAID firmware stops being updated
  • Security vulnerabilities force replacement even if hardware still runs

Typical Replacement Strategy (Best Practice)

Conservative / Enterprise

  • Replace entire NVR at 5 years
  • Replace HDDs at year 3–4 if keeping longer

Aggressive / Cost-Optimized

  • HDD replacement cycle every 3 years
  • Chassis retired at 6–7 years
  • Requires excellent monitoring & spares

High-Availability / Mission-Critical

  • No RAID-5 after year 3
  • RAID-6 or mirrored arrays
  • Planned refresh at 4–5 years

Bottom Line

For a RAID-5 NVR with spinning drives:

  • Expected useful life: 5 years
  • Maximum survivable life: 7 years (with maintenance)
  • Primary limiting factor: HDD wear + RAID-5 rebuild risk
  • Camera count accelerates wear but doesn’t change the math